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Fire door installation

Fire Door Installation London — FD30 & FD60 Doorsets Fitted

Lian Construction supplies and installs FD30 and FD60 fire doors across London for landlords, letting agents and block managers, fitted to the gap tolerances, seals and closer settings that make a certified fire door actually work as tested. We handle single door replacements for individual flats and full programmes across blocks and HMO portfolios, working around occupied properties and reporting back with photographic evidence for fire safety files and licensing inspections.

Service overview

Fire door installation in London

Installation is what makes a fire door work

A fire door with poor gaps or missing seals fails its purpose. We fit doorsets to the correct gap tolerances with continuous, unpainted seals and properly adjusted closers.

Fire door surveys

We can survey existing doors across a property or portfolio, grading each as compliant, repairable or requiring replacement, with a photographic report.

What goes into a certified fire doorset

A certified fire doorset is not just a heavier door. FD30 and FD60 leaves have a dense mineral or timber composite core, usually chipboard or particleboard bonded with additives that char and insulate rather than burn through, faced with veneer, laminate or a paint-grade skin. Around the door edge and matching frame rebate, a continuous intumescent strip, usually graphite-based, sits in a groove and expands under heat to seal the gap and stop fire and smoke passing through, working alongside a cold smoke seal, either a brush pile or a fin, that blocks smoke at ambient temperature before the intumescent activates. The frame has to be matched to the leaf as tested, not just any timber frame of the right thickness. Ironmongery is part of the tested assembly too. FD60 leaves typically weigh 40 to 50kg and need at least three, often four, hinges fitted with intumescent hinge pads, and any lock, latch or vision panel has to be within the scope of what the doorset was certified with. A colour-coded certification plug or label on the top edge of the door references the test or assessment it was built to, which is what an inspector or fire risk assessor is looking for when checking a door on site.

Who is legally responsible for fire doors in London properties

The Regulatory Reform (Fire Safety) Order 2005 puts a duty on the responsible person, usually the freeholder, managing agent or landlord, to maintain fire doors on common escape routes in blocks of flats, HMOs and other multi-occupied buildings. The Fire Safety (England) Regulations 2022 added specific checks for blocks with communal areas: quarterly checks on fire doors in common parts and, where the responsible person can gain access, annual checks on flat entrance doors, including making sure self-closers work and doors close fully onto the latch. For HMOs, most London boroughs run mandatory or additional licensing schemes under the Housing Act 2004, and fire doors with self-closers to bedrooms, kitchens and other rooms opening onto escape routes are checked at the licensing inspection, alongside fire alarms and emergency lighting. Buildings over 18 metres or seven storeys fall under the Building Safety Act 2022 regime, with tighter record-keeping expectations. None of this makes an individual landlord a fire engineer, but it does mean fire doors need to be specified, fitted and recorded properly rather than treated as a standard joinery job, and having evidence of correct installation matters as much as the door itself.

What drives the cost of a fire door installation

Price varies more than people expect, mostly because of what's around the door rather than the door itself. A standard FD30 doorset in a modern opening is more straightforward than one for a Victorian conversion with an out-of-square frame or a non-standard width, which needs packing, planing or a bespoke doorset order. Glazed vision panels add cost because they need fire-rated glass, usually Georgian wired or a clear pyrolytic type, set in matching intumescent beading rather than ordinary bead. Finish matters too: a painted softwood doorset costs less than a pre-finished oak veneer set specified to match existing joinery in a period conversion. Ironmongery spec, whether that's a simple latch or a lock with access control cabling routed through, adds time. Removing and disposing of the old door and frame, then making good the architrave, decoration and sometimes plaster reveals, is often underestimated. Access is a real factor on blocks, working around occupied flats, booking a lift or porter's assistance in an ex-council block, or fitting around a lease's permitted working hours all affect programme length. A single doorset call-out costs more per door than a block or portfolio programme, where doors are ordered and fitted in batches.

Fire doors in London's older housing stock

A lot of our fire door work is in buildings that were never designed with fire doors in mind. Victorian and Edwardian terraces converted into flats often have narrow hallways, shallow reveals and door openings that are out of square, so a standard 826mm doorset frequently doesn't sit straight without adjustment to the frame and packing. Ex-council low-rise and tower blocks commonly still have original single-skin timber doors from the 1960s or 70s to communal areas or flat entrances, with no fire rating and no certification evidence, which is usually what triggers a full replacement programme rather than a repair. In conservation areas and on listed buildings, original panelled front doors are sometimes considered part of the building's character, and replacing them isn't always straightforward. Because a door leaf can't reliably be upgraded to a certified fire rating, as with any older door, this usually means a wider conversation with the freeholder, managing agent or conservation officer about what's achievable rather than a like-for-like fire door swap. Lease terms in converted and purpose-built blocks often require landlord or freeholder consent before altering a communal entrance door, so we'd expect that sign-off to be in place, or in progress, before a programme starts.

Preparing the property and tenants before fitting starts

A fire door installation is disruptive in a way a lot of other work isn't, because the door has to come off its hinges and the opening is without a door, sometimes for several hours, while the new set is hung, gauged and sealed. For occupied flats and HMOs we agree a schedule with the landlord or managing agent first, and the tenancy agreement's access notice period, usually 24 to 48 hours, needs to be honoured before we turn up. Rooms being worked on need to be cleared of anything blocking the frame, and furniture pushed back from the opening so there's room to manoeuvre a doorset that can weigh 40kg or more. Floor coverings either side of the threshold get dust sheeted, since cutting and fitting generates debris and occasionally some dust from packing or planing an out-of-square frame. Where a bedroom or bathroom door is being replaced, we sequence the work so the room isn't left without any door, and therefore without privacy or security, for longer than necessary, usually fitting the new leaf the same day the old one comes off rather than leaving an opening overnight. On communal or entrance doors we also confirm who holds spare keys, since a new doorset usually needs new keeps and sometimes a new lock cylinder to match the certified ironmongery.

Keeping a fire door compliant after it's fitted

A certified doorset only keeps working as tested if it's looked after in a fairly specific way. Self-closers loosen with use and need the closing speed and latching force checked periodically, particularly on heavier FD60 leaves, since a closer set too weak won't pull the door fully onto the latch and a closer set too aggressive can slam and damage the frame over time. The most common thing we see undo a good installation is redecoration: painters covering the intumescent strip or cold smoke seal in the door edge groove with gloss or masonry paint, which stops the seal expanding correctly if it's ever needed, and painting over the certification label on the top edge, which then can't be checked at inspection. We'd always flag to a landlord or contractor that seals and labels need masking off rather than painted over. Hinges benefit from an occasional check that screws haven't worked loose in the timber, especially on doors that get heavy daily use, and any vision panel glazing or letterplate should be checked that its intumescent lining hasn't been disturbed. None of this is complicated, but it does mean fire doors aren't quite a fit-and-forget item in the way a standard internal door is.

Why a cheaper, non-certified door usually costs more in the end

It's possible to buy an FD30-rated door blank from a builders' merchant and hang it in an existing frame using standard hinges and a domestic closer, and it will look like a fire door. The problem is that certification applies to the whole doorset as tested, meaning the specific leaf, frame, seals, hinges and closer combination, not the leaf on its own. A fire-rated blank hung in an unmatched frame, with standard hinges instead of ones rated with intumescent pads, or without the correct continuous seal, has no basis for anyone to treat it as a certified fire door, whatever label was on the box it came in. We regularly get called in after a licensing inspection or fire risk assessment has failed a door fitted this way, and at that point the whole doorset usually has to come out and be replaced properly, which costs more than doing it right the first time would have. The saving on a DIY or uncertified installation tends to disappear once you account for the second install, the inspection delay, and in a licensed HMO, the risk to the licence itself while the doors are non-compliant.

Access and logistics on London blocks and terraces

Getting doorsets in and out of London properties is often as much of a factor in scheduling as the fitting work itself. A single FD60 doorset can weigh 40 to 50kg, and in a walk-up Victorian conversion with no lift, that means carrying it up several flights by hand, which we plan for in the time allowed on site. In larger blocks we book lift access or a porter's assistance where the building requires it, and confirm delivery access through goods entrances or service lifts rather than the main residential lobby. Parking is its own problem in most inner London boroughs: a works vehicle loading tools, doorsets and waste for a day or more usually needs a parking permit or dispensation from the council, and we sort this ahead of the job rather than relying on finding a space on the day. Removing old doors and frames generates waste that has to leave site properly, either bagged and taken with us or, on larger programmes, via a skip, which itself may need a permit if it sits on the highway. Leases in managed blocks sometimes restrict noisy work to certain hours, which we build into the programme when quoting a block or portfolio job.

FD30 and FD60 certified doorsets
Intumescent strips, cold smoke seals and self-closers fitted correctly
Fire door surveys for HMOs and blocks
Suitable for licensing inspections and insurance requirements

Signs to look for

Do you need fire door installation?

  • The door doesn't close fully onto the latch by itself, or it catches and sticks on the frame or floor when swinging shut.
  • Gaps around the door edge look wider than a couple of millimetres, or daylight is visible around the frame when it's closed.
  • Intumescent or smoke seals are missing, painted over, or coming loose from their grooves in the door or frame edge.
  • The self-closing device has been unscrewed, disconnected, or the door is regularly propped open with a wedge or fire extinguisher.
  • An HMO licence renewal or council inspection is due and the current doors carry no visible certification label or test paperwork.
  • A recent fire risk assessment listed fire doors as an action point or rated them unsatisfactory for the building.
  • A house is being converted into flats or an HMO, and bedroom, kitchen or escape route doors need fire-rated doorsets fitted.
  • Communal entrance or stairwell doors in the block look original, unlabelled, or clearly predate any fire door specification.

How the work is handled

  1. Step 1Confirm the required door schedule
  2. Step 2Supply certified doorsets
  3. Step 3Install to correct tolerances
  4. Step 4Gauge, photograph and sign off each door

Coverage across London

Lian Construction is based in Kingston upon Thames and covers all 32 London boroughs plus the City of London for fire door installation work.

Local coverage

Fire door installation in your borough

Dedicated fire door installation pages for our priority London boroughs, with local landmarks, access notes and typical property types for each area.

Questions

Common fire door installation questions

What is the difference between FD30 and FD60?

FD30 doors resist fire for 30 minutes and are standard for HMO bedroom and kitchen doors. FD60 doors give 60 minutes and are used in higher-risk locations.

Can you survey our existing fire doors?

Yes. We can check certification evidence, gaps, seals and closers on existing doors and report which need repair or replacement.

Can an existing door be upgraded, or does it need full replacement?

A door leaf itself is rarely upgradable to a certified fire door standard, so where a door doesn't meet the required rating we replace the doorset rather than modifying the existing door. The frame, seals and door work together as a certified set.

What goes wrong most often with fire doors that fail inspection?

Excessive gaps around the door edge, missing or painted-over intumescent seals, and closers that have been disconnected or wedged open are the most common failures we see on inspection.

How long does it take to fit a single fire doorset?

A single doorset, including hanging, seals and closer, is typically fitted within a day, though a full block or portfolio of doors is scheduled as a programme so occupied rooms aren't all disrupted at once.

Do all flat entrance doors in a block need to be fire doors?

In blocks of flats, entrance doors opening onto a shared hallway or stairwell used as an escape route are almost always required to be fire doors, typically FD30 with a self-closer, because they hold back fire and smoke on the escape route while other residents get out. Internal doors within a single self-contained flat aren't usually required to be fire rated unless the property is an HMO, or the building's fire strategy specifically calls for it, for example where a flat has an internal escape route through another room. The building's fire risk assessment sets out exactly what's required for each door, and it's worth checking that before assuming.

Is the landlord or the leaseholder responsible for fire doors in a block of flats?

Responsibility for common parts, including doors onto shared escape routes, usually sits with the freeholder or managing agent as the responsible person under fire safety legislation. A flat's own entrance door is often the leaseholder's responsibility to maintain under the lease, though the responsible person still has a duty to check it's adequate as part of the building's fire risk assessment. In practice we're instructed both ways, by managing agents replacing communal doors across a whole block, and by individual leaseholders replacing their own front door because a survey or fire risk assessment flagged it, or simply because it's due for renewal.

Can you fit a fire doorset into an out-of-square Victorian opening?

Yes, and it's a routine part of the job in London's older conversions. We survey the opening first to check its size, squareness and depth, then either order a doorset sized to suit or adjust the frame and packing so the certified door still closes onto the correct gap tolerance all the way round. The packing and fixing has to follow the manufacturer's fitting instructions for that doorset rather than being cut freehand, because the certification only holds if the door is installed the way it was tested. Where an opening is significantly out of standard sizes, a bespoke doorset is ordered rather than forcing a standard one to fit.

What paperwork should we get once fire doors have been fitted?

You should end up with a clear paper trail: the doorset manufacturer's test or assessment evidence for that specific configuration, and a fitting record confirming who installed each door, when, and that gaps, seals and the closer were checked and signed off. On block and portfolio jobs we also provide a photographic record of each door as fitted, which is useful evidence to sit in the responsible person's fire safety file and to show at licensing inspections or when a fire risk assessor asks for it. Keeping this with the building's other fire safety records, rather than with whoever project-managed the works, means it's still there years later.

Can you fit glazed vision panels, letterplates or door numerals into a fire door without affecting its rating?

Yes, but only using components that fall within the doorset's tested scope. Vision panels use fire-rated glass, either Georgian wired or a clear pyrolytic type, set in matching intumescent beading rather than standard bead. Letterplates, door numerals and spy holes are fitted with fire-rated liners or intumescent sleeves so the seal around the cut-out is maintained. Adding ironmongery that wasn't part of the tested assembly, even something as simple as the wrong hinge, can technically invalidate the door's certification, so we specify and source components to match what the doorset manufacturer allows rather than using whatever's convenient.

Can tenants stay in the property while the fire doors are fitted?

In most cases, yes. A single door usually takes a matter of hours, so a tenant can generally stay in the flat and simply keep clear of the room being worked on at the time. For a full HMO or block programme covering several doors, we sequence the work room by room so only one door is out of action at once rather than leaving the whole property without doors overnight. The main thing to plan for is access, since the tenancy agreement's notice period needs to be given before we can enter, and someone needs to be able to let us in on the day.

What happens to the old doors once they've been removed?

Old doors and frames are removed and taken off site as general construction waste, either with us directly or via a skip on larger programmes. They're not usually salvageable for reuse elsewhere in the property, since an old timber door that wasn't fire rated has no certification value even if the timber itself looks sound. If a landlord wants to keep a period front door for its character rather than dispose of it, that's worth flagging before work starts so it can be stored rather than skipped, though it obviously can't then be reused as the fire-rated replacement.

Does the new door's finish have to match the rest of the property?

It doesn't have to, but it usually should for the room to look finished. Certified doorsets are available pre-finished in a range of veneers, laminates or as a paint-grade skin ready for site decoration, and we'd normally match the new door to the existing joinery, skirting or other doors in the property where that's straightforward. On a single flat entrance door replacement in a block, matching the finish used on neighbouring doors is often expected by the managing agent for consistency along the corridor, and it's worth checking that before ordering rather than after.

What if a fire door gets damaged or scored after it's been fitted?

It depends on the damage. Superficial scuffs or scratches to the surface finish don't usually affect the door's fire performance and can be touched up or repainted, taking care not to cover the seals or certification label. Deeper gouges, holes, or damage that's gone through the facing into the core are a different matter, since the certified performance relies on the leaf being intact as tested, and a door in that condition should be assessed rather than assumed to still be compliant. We can survey a damaged door and advise whether it's repairable or needs replacing.

Talk to Lian Construction about your project

Send the site address, photos if available, and the service you need. We can review the scope and arrange the next step for work in London, Kingston upon Thames and surrounding boroughs.

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